XR Platform to Accelerate Operator Training & Reduce Operational Errors

• Large-scale operator onboarding across multiple plants created operational disruptions.
• Traditional training methods caused 10–15% operational time loss during onboarding cycles.
• Operators lacked real-time guidance while performing complex machine operations.
• Dependence on on-site experts increased travel costs and slowed issue resolution.

Mixed Reality (MR)-based Interaction – Using XR headsets, operators can visualize machine components, instructions, and maintenance workflows in 3D directly on the shop floor, enabling intuitive step-by-step guidance.

Gesture-Based Accessibility – Hands-free gesture controls allow operators to navigate instructions and access operational guidance without interrupting ongoing work.

Digital Self-Service Knowledge Portal – Engineered centralized digital knowledge base provides on-demand access to SOPs, troubleshooting guides, and operational documentation to reduce downtime.

Real-Time Remote Expert Assistance – Operators can instantly connect with remote experts through the XR interface, enabling real-time troubleshooting and reducing delays caused by expert travel or availability.

• 30+ manufacturing units adopted the XR training platform.
• 6,000+ operators actively supported during maintenance and operations.
• 55% reduction in on-site operational errors.
• $2.5M+ annual savings from reduced training time and expert travel costs.

Technology

• Microsoft HoloLens
• Unity (XR Development)
• Autodesk Maya (3D Asset Modeling)

An extended reality (XR) training platform designed to improve operator training and on-the-job guidance across manufacturing plants. By combining mixed reality visualization, gesture-based interaction, and remote expert collaboration, the platform enables operators to access real-time guidance directly on the shop floor, reducing operational errors and accelerating skill development.